Zero Waste: How to reduce waste in the recycling process


In the plastics recovery and recycling industry, zero waste is a strategic approach to minimise waste and maximise resource reuse. Reducing waste in the recycling process not only improves business efficiency, but also contributes to environmental sustainability.


Strategies to reduce waste in the recycling process


1. Optimisation of sorting processes

- Implementation of advanced separation systems, such as optical readers and air separators

- Use of sensors and artificial intelligence to improve sorting accuracy


2. Machinery reconditioning and maintenance

- Overhaul and technological upgrade of shredding and granulation machinery

- Implementation of PLC and automation to optimise processing parameters

- Preventive maintenance to reduce breakdowns and material waste


3. Scrap recovery

- Conversion of scrap into new secondary raw materials

- Development of extrusion and compounding processes to reuse residual polymers

- Collaboration with companies that can use scrap in other sectors


4. Quality control to minimise waste

- Constant monitoring of recycled plastic quality

- Implementation of ISO 9001 and 14001 standards to ensure efficiency and sustainability

- Regular analyses to identify and correct the causes of waste and defects


Benefits of the Zero Waste approach in plastics recycling

- Reduced operating costs by maximising material reuse

- Improved corporate sustainability and reduced ecological footprint

- Increased market competitiveness through certification of efficient processes


Adopting a Zero Waste approach in plastics recycling allows you to optimise production, reduce waste and improve sustainability. Investing in advanced technology, effective maintenance and quality control is the key to a more sustainable future.

Contact us to find out how to implement Zero Waste strategies in your plants!